Air Compressor Power Saving Solution - ECOSAVE
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ECOSAVE is an intelligent central control system for compressed air systems, developed in Japan. The system continuously monitors actual compressed air demand and automatically adjusts the number of operating air compressors according to real-time consumption requirements. This significantly reduces energy consumption while maintaining stable air pressure and airflow for production processes.
Unlike conventional control methods that rely solely on pressure-based operation, ECOSAVE controls the system based on actual airflow demand (m³/min). This approach optimizes compressor operation, eliminates unnecessary unloaded running, and minimizes energy waste, resulting in improved overall system efficiency and lower operating costs.
Contact
(+84)-964-658-958
ECOSAVE is an intelligent central control system for compressed air systems, developed in Japan. The system continuously monitors actual compressed air demand and automatically adjusts the number of operating air compressors according to real-time consumption requirements. This significantly reduces energy consumption while maintaining stable air pressure and airflow for production processes.
Unlike conventional control methods that rely solely on pressure-based operation, ECOSAVE controls the system based on actual airflow demand (m³/min). This approach optimizes compressor operation, eliminates unnecessary unloaded running, and minimizes energy waste, resulting in improved overall system efficiency and lower operating costs.
Advantage
Automatic Control Based on Actual Airflow Demand
ECOSAVE continuously monitors compressed air consumption and automatically determines the optimal number of air compressors required to meet production demand in real time.
Energy Savings of 25%–40%
By optimizing the number of operating compressors and minimizing unloaded running time, ECOSAVE significantly reduces power consumption without requiring replacement of the existing compressed air system.
Operational Data Monitoring and Storage
The system records and stores key operational parameters, including airflow, pressure, operating hours, and alarm history, enabling more effective system management, maintenance planning, and performance analysis.
Flexible Real-Time Control
ECOSAVE responds rapidly to load fluctuations, including short and intermittent compressed air demand cycles, ensuring the system consistently operates at maximum efficiency.
Compatible with Multiple Compressor Brands
ECOSAVE can be integrated with a wide range of air compressor brands and models without requiring modifications to existing equipment. The system only requires at least one inverter-driven (VSD) compressor within the compressed air network.
Air Compressor Power Saving Solution - ECOSAVE
Benefits
- Reduce energy consumption by 25% to 40%.
- Lower operating and maintenance costs.
- Extend the service life of air compressors.
- Maintain stable compressed air pressure and flow.
- Reduce CO₂ emissions and support green manufacturing initiatives.
- Fully automate compressor system control.
- Easily expand the system in the future with minimal additional investment.
User Interface and Management Functions
ECOSAVE is equipped with an intuitive touchscreen interface that allows users to:
- Easily control and configure the system.
- Set operation priorities and automatic backup modes.
- Monitor airflow, pressure, and operating status in real time.
- Store operational history and alarm records.
- Support maintenance planning and system performance analysis.
Proven Results
Case Study 1
System Configuration:
- 4 air compressors (37 kW × 3 units, 22 kW × 1 unit)
Results:
- Energy savings: 44%
- Annual cost savings: approximately VND 415 million
- CO₂ emission reduction: approximately 67.4 tons/year
Case Study 2
System Configuration:
- 3 air compressors (100 kW × 2 units, 55 kW × 1 unit)
Results:
- Energy savings: 23.2%
- Annual cost savings: approximately VND 640 million
- CO₂ emission reduction: approximately 255.4 tons/year
Case Study 3
System Configuration:
- 3 air compressors (75 kW × 3 units)
Results:
- Energy savings: 33.1%
- Annual cost savings: approximately VND 485 million
- CO₂ emission reduction: approximately 191.5 tons/year
Implementation Process
- Preliminary system assessment.
- Free on-site measurement and inspection.
- Data analysis and energy-saving simulation.
- Proposal of the optimal solution.
- System installation and integration.
- Trial operation and acceptance testing.
- Operator training.
- Verification of actual savings and performance after commissioning.
CONTACT FOR CONSULTATION AND QUOTATION
VIET GLOBAL TRADING AND TECHNOLOGY CO., LTD
Address: Floor 5, Hoa Xa Building, 360 Nguyen Luong Bang Street, Le Thanh Nghi Ward, Hai Phong City, Vietnam
Phone: (+84) 220-6-529-526 | (+84) 964-658-958
Email: vgtechcom@vgtech.com.vn
Website: https://vgtech.com.vn/
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Advantage
Automatic Control Based on Actual Airflow Demand
ECOSAVE continuously monitors compressed air consumption and automatically determines the optimal number of air compressors required to meet production demand in real time.
Energy Savings of 25%–40%
By optimizing the number of operating compressors and minimizing unloaded running time, ECOSAVE significantly reduces power consumption without requiring replacement of the existing compressed air system.
Operational Data Monitoring and Storage
The system records and stores key operational parameters, including airflow, pressure, operating hours, and alarm history, enabling more effective system management, maintenance planning, and performance analysis.
Flexible Real-Time Control
ECOSAVE responds rapidly to load fluctuations, including short and intermittent compressed air demand cycles, ensuring the system consistently operates at maximum efficiency.
Compatible with Multiple Compressor Brands
ECOSAVE can be integrated with a wide range of air compressor brands and models without requiring modifications to existing equipment. The system only requires at least one inverter-driven (VSD) compressor within the compressed air network.
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